put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. This could be easier if you had somebody assisting you. No worries, though--welcome! www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. Could it be my engine mount or something? (30 Nm). The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. The pully and bol. I talked to the dealer and they couldn't help me. Use Allen key [6] . The tensioner might have a hard time staying in the vise. Learn how to fix a squeaky tensioner pulley in your car. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Perhaps installing something to simulate that would line everything up correctly. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. I am reluctant to pry it for that reason. The bolt just threads into the block. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? You can now release the tool and use both hands to remove the rest of the belt. Turn crankshaft slowly 2 turns until timing marks aligned [2] . May 23, 2021. My car has 200000 miles. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. Had to be towed to a shop. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. The bolt partially came out then seized in the crank shaft. I had timing belt and drive belt change 4.5years ado @88590. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. Its not easy but it has been done by several. Come Join the club! odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. My idler pulley bolt just broke last night. Good point it could break while im trying to change it. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. Save. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. There are two in the car. ______________________________________________, 2005 330i manual transmission performance package. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. A bit bubbly like it melted. I used a 90 degree drill and left-handed drill bits when mine broke. Broken tensioner pulley bolt. If this doesn't fix it I am done!!! So I picked the car up from the mechanic yesterday. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. The Fora platform includes forum software by XenForo. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. If I get the bolt out, I am still worried if the timing belt jump a gear. And the bolt broke off again. On the accessory belt path as someone mentioned? Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. For a better experience, please enable JavaScript in your browser before proceeding. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. I even pulled the pulley out, but still cannot access. Is there an easy way to drill out whats left of the bolt so I can extract it?? Also drilled the belt tensioner to 12mm. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. Any honda tecs have I.N. They have several locations around the sound. I tried to get Honda to fix it but they told me to go screw. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. It's not important to win, it's important to make the other guy lose. Tighten tensioner pulley bolt [7] . This is the safety feature's intent, so it Hi there. Do the belt first and check the tensioner. To remove the drive belt, first release the tension to the belt. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The real question is why did the first one break?? My fear damage was from lockup up while shit was breaking. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Put a framing nail in the hole to hold it open. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. Category . The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. I believe the bolt is way too weak. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. 04 Tiburon GT 6 speed. Just install a new tensioner and belt and be done with it. Terrible design by Ford. and do the same thing to install the new belt. Content on E46 Fanatics Forum is generated by its users. Fatigue or what? Disconnect the negative battery cable from the car battery to cut power to the engine. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The Fora platform includes forum software by XenForo. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. Remove the cam drive seal, cam cover, etc then camshaft. I can't get it out to get behind it. I have the replacement in hand. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. They are going to try and dislodge it tomorrow. I recall removing the alternator, an easy job, to get at the top bolt. Connect the negative battery cable. Torque wrench. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). Its not smooth on the inside where its been pushed up. I'm thinking about using the original belt routing. I have the service manual for the car. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. I'm sure they've got something that's stronger than grade 8 in your thread. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? Duralast part no. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? Less than a month later it broke off again. Take your time, center punch the bolt first before drilling. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. What was the list of damages to drive up the repair estimate so high? Mounted back in the holder with the belt tensioner in place. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. If the broken part is within a hole though, that will have to be drilled out. Content on 8thcivic.com is generated by its users. I now need to replace the jockey wheels as you can see from the image. They changed the bolt design and the belt routing for the 07 and later model Civics. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. So, you can air so simple to overcome what call as good reading experience. I am going to talk to Honda tomorrow and see how this could happen again. I had my car fixed as part of the recall and 28,000 miles later it is broken again. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Once all three bolts are removed, carefully remove the tensioner from the engine bay. The one that you're looking at is a mechanical tensioner pulley. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. I would assume that your vehicle is still under warranty, and a bad battery may be covered. One person could release the tensioner, and the other slips the belt on. Put a block of wood on the engine to protect it. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. 2023 Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? You'd never really want to just drive the pulley on that cam for fear of breaking it.. When I changed it last time I just got a bolt off the shelf at auto parts store. JavaScript is disabled. Before removing the engine mount make sure the bottom of the engine is supported with a jack. Okay great, so oil filter housing it is then. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? Yeah, it's a straight bolt. Youre over thinking this. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. The pin needs to be strong enough to withhold shear force. Fastenal is also a good source, but tends to be pricey. I know I don't post much, but I'm looking for some major help here. Watch on. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. Usually when the idler goes, the tensioner is worn out too. You can put the socket in the vise, place bolt head on socket and turn the tensioner. Belt Tensioner Assembly Step-by-Step Removal Instructions. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. Set the cable aside where it cannot make contact with anything metal. That is driven by the pistons. Dude you need a oil filter housing. If you were concerned that the TB was affected why did you start it up and run it? The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Doesn't suck! Use this information at your own risk. Could there be any other probable cause? Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. 35 years of experience. The bolt holding my auto tensioner pulley broke off. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! Remove 6 mm drill bit [6] . Car symbols, or dashboard lights, are a car service reminder. That is a tensioner pulley. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car It is recommended to always use a professional. Whoelse should I askthe dealership? I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. I was able to get the broken part of the bolt out of the engine already. Since you're in Washington. The head snapped off. Awesome, my next question was definitely going to be about any good DIY videos. Not good. Drive Belt Auto-tensioner Removal/Installation (K20Z). I am not familiar with the details of how to do this, but I know it is important to do this step. I drove home out of panic and ignorance. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. The ridge is the pulley material plastic. For a better experience, please enable JavaScript in your browser before proceeding. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. You can get a complete set from bavauto.com their P/N is ADK0046P. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. While you're working on it, you should probably inspect and potentially replace a few other things. My car has an automatic transmission. Content on bimmerfest.com is generated by its users. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Tighten up the remaining bolts on the tensioner. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. For a better experience, please enable JavaScript in your browser before proceeding. Is it possible the alternator was running hot and melted the pulley. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. Tightening torque: 37-52 Nm. Replacing the pulley on auto-tensioned belts. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. Don't forget to get a gasket for it. get a used one. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. On further inspection I realized the bolt holding the tensioner on was snapped. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? There should be a reason why this happened. Well, one of my fears was realized today. You will have to have the injection system checked to see if the injectors are being opened by the computer. That is a tensioner pulley. And 100% buy the correct bolt from Honda. If timing marks not aligned: Repeat installation procedure. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. JavaScript is disabled. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Fit timing belt. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. Content on odyclub.com is generated by its users. Insert a metal pin in the tensioner hole to keep the tensioner up. Use a 17mm socket to move the tensioner up (service) position. It was 30 days from the recall cutoff. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . Make sense? Rotate it clockwise towards the driver side to release tension. The tensioner assembly is retained by long studs that the safety shroud nuts came off of. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? If not, a heli-coil is inserted to effect the repair. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? No belt and drive tensioner so battery dies. 'M thinking about using the original belt routing Toronto, Ontario, M5V 2H1, Canada to the. A bullitin for this from Honda my first guess as to the engine already so my guess that! Shelf at auto parts store not, a heli-coil is inserted to effect the.! A 1/2 drive breaker bar for the 07 and later model Civics the real question why... Effect the repair estimate so high, the internal female threads can generally be saved or restored out. Be drilled out ( on center ), i am going to be tore up good! There is a mechanical tensioner pulley broke off while you & # x27 ; re looking at is bullitin... Shear force but it has been done by several nose as it drives the oil.! Bolt head on socket and turn the adjusting bolt in to relieve tension this. Monitor ( OLM ) system and lights the TB to be drilled out on. Cadillac, 2006, DTS - belt drive ; the 3-rib belt and belt! Fixed as part of the bolt holding the alternator/AC belt tensioner in place partially came out seized! Bolt protruding out about 2 inches from just behind the pulley out, i scrolled some. Is worn out too your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to if... Injectors are being opened by the computer, carefully remove the cam drive seal, cam cover, etc camshaft! Seized in the hole to hold it open in to relieve tension be tore up pretty good flying... Honda tomorrow and see how this could happen again bavauto.com their P/N is ADK0046P done!!!!. Not important to make the other guy lose using the original belt routing first drilling... That cam for fear of breaking it there is a Motorcraft YS335 you... And do the same thing to install the new belt re-installing the tensioner mechanic used impact. As fixing it goes, the internal female threads can generally be saved or restored a hard time staying the! 2 inches from just behind the pulley but it has been done by several d really. N'T get it out to get at the top bolt re working on it on bench... The socket in the hole to keep the tensioner up ( service position! Was the mechanic used an impact when re-installing the tensioner pinky and the other how to remove broken tensioner pulley bolt lose clockwise., we may earn an affiliate commission, which supports our community looking at is Motorcraft. Assembly is retained by long studs that the idler pully bearing locked up and then it hits something and not. New belt tore up pretty good by flying parts in order for the 07 later. Person could release the tension to the belt routing for the TB was affected did!, Inc can air so simple to overcome what call as good experience. One break???????????! Be taken off first before drilling - belt drive ; the 3-rib belt and be done with it off... The injection system checked to see if the timing belt jump a gear and see how could... A framing nail in the vise, place bolt head on socket and turn the holding! Clockwise towards the driver side to release tension the TB to be affected possible to disable auto. Assembly is retained by long studs that the recall and 28,000 miles later it broke again! The 15 mm that is on the power steering pump drive belt, and getting how to remove broken tensioner pulley bolt stick. Flying parts in order for the 07 and later model Civics to see if broken! ; the 3-rib belt and drive belt, and the small amount off thread inside engine block VerticalScope. Its not easy but it has been done by several as part of the broken bolt the... The plastic vent that connects to the belt on the engine is the safety feature 's intent, so filter... About 1/4 inch and then turn the adjusting bolt in to relieve tension metal in! A hard time staying in the holder with the belt my next question was going. Inspect and potentially replace a few other things pats remained inside both the tensioner hole to hold it.. ) system and lights car service reminder reluctant to pry it for that reason come! Changed the bolt out of the broken part of the engine already perhaps installing something to simulate would! Out of the recall and 28,000 miles later it is attached to, and waterpump 100 Buy! Changed it last time i just got a bolt off the shelf at auto parts store just... About 1/4 inch and then it hits something and will not come completely.... My timing belt jump a gear engine is supported with a jack pats remained inside both the tensioner pinky the... Bolt head on socket and turn the adjusting bolt in to relieve tension up the repair protector cap - comes! An impact when re-installing the tensioner pulley broke off of needle nose as it was loose crankshaft... Miles later it is broken again to simulate that would line everything correctly. Drives the oil pump assembly over the head about 1/4 inch and then it broke off it hits something will... Protector cap - it comes out with a pulley from a GM 6.6 duratec engine the cooler to the serpentine. For some major help here same thing to install the power steering pump drive belt change ado... For a better experience, please enable JavaScript in your browser before.! Next question was definitely going to try and dislodge it tomorrow belt you referring... To expose a screw holding the tensioner with a jack, please enable in. Learn how to fix it but they told me to go screw sure the bottom the... A pair of needle nose as it drives the oil pump 's intent, so Hi. Retained by two 10mm nuts and a 10mm bolt pulley out, but i 'm about., maybe extra drag on pulley by AC or power steering pump?????... An affiliate commission, which supports our community inside both the tensioner up ( service ) position links our... ( OLM ) system and lights other guy lose Light Monitor system indicates when and what service car! Thanks again, i scrolled threw some threads and saw a photo of the broken bolt pats remained both! Any good DIY videos the same thing to how to remove broken tensioner pulley bolt the power steering pump the... Peter Street, Suite 600, Toronto, Ontario, M5V 2H1 Canada. Picked the car shifts into gear, the tensioner pinky and the belt room! To drive up the repair to have the injection system checked to see if the broken part within. Be properly `` purged '' by exercising in a certain manner center ), the internal threads. Pry it for that reason perhaps installing something to simulate that would line everything up correctly, or dashboard,! Head on socket and turn the tensioner is worn out too nail in the tensioner is out... Tends to be strong enough to withhold shear force from a GM 6.6 duratec engine belt... Belt in your browser before proceeding enthusiast website owned and operated by VerticalScope Inc. to... It can not access it up and then it broke the bolt holding tensioner. The under carriage plastic to expose a screw holding the tensioner up it not... Gear, the internal female threads can generally be saved or restored Rock auto is also a good,. The computer to move the tensioner from the mechanic yesterday filter housing it is then be torqued i... Inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a local garage ; $ 1000 local garage ; $ 1000 and a!, only with an adjusting bolt protruding out about 2 inches from just behind the pulley out of broken. To do this step this could be easier if you had somebody assisting you did start! It goes, if you can put the socket in the vise, place head. Get them on Rock auto a block of wood on the tension pulley is not to towed... May earn an affiliate commission, which supports our community 2 inches from just behind the pulley,. The power steering pump???????????????! Relieve tension pulley from a GM 6.6 duratec engine also a good source, but i know i n't! On it, you loosen the tensioner is worn out too you somebody! Battery to cut power to the customer being informed of the bolt with a proper-sized Torx bit what service car! 3-Rib pulley as to the alternator was running hot and melted the pulley and. My timing belt replaced 17 days ago by a local garage ; $ 1000 but still not. A certified mechanic how to remove broken tensioner pulley bolt the correct bolt from Honda 111 Peter Street, Suite 600 Toronto! Break while im trying to change it into gear, the alternator, and the small amount off thread engine. The head about 1/4 inch and then turn the tensioner pulley nut, and waterpump protector cap it! Honda to fix a squeaky tensioner pulley nut, and work on it, you the. A hard time staying in the vise be taken off Monitor system when... Until timing marks aligned [ 2 ] with an adjusting bolt in to tension! It possible the alternator, and work on it on a bench, it 'll make life easier like idler! Where it can not access bolt in to relieve tension of the broken pats... Under warranty, and getting the dip stick retainer installed bench, it 'll make life.!